Archive for November, 2007

Odometer repair

Saturday, November 24th, 2007

When the Smiths 8000 rpm RVI tacho was introduced for the Lotus 7 in 1962, the original speedometer looked a little outdated in comparison. We wanted to find a contemporary matching speedometer and we found one on ebay.

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Matching tachometer and speedometer

While this speedometer is basically contemporary Smiths, the dial is probably not (the calibration information is missing). The instrument showed the correct mph, but the odometer counted twice the number of miles. Encouraged by Anthony Rhodes “Repairing Jaeger & Smiths Speedometers” (Google if you want it) we decided to open the box to see if we could mend it. Here we found Anthony Rhodes’ description invaluable when we had to refit the small springs and spacers in the right sequence.

odometerhjul

Odometer wheels disassembled

The worm gear (20 teeth) and the drive gear (48 teeth) should give a calibration of 960 revs per mile, but we measured half of that on the odometer. We soon discovered that the outermost wheel (at the arrow on the picture, referred to as the “1/10th wheel” by Rhodes) had two “cogs” insted of one. This in turn caused the “one mile wheel” to turn a digit for every half revolution of the “1/10th wheel”, effectively halfing the calibration. This was corrected by filing off one of the “cogs”. The now 960 rpm calibration is low by 6% which we find acceptable.

Coincidentally, we had another (newer Smiths) speedometer which exhibited exactly the same fault, counting double miles. In this case the cause was a different one. We noticed that the pawl advanced the driving gear by two teeth instead of one, effectively halfing the number of teeth on the gear.

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Pawl and odometer driving gear

The pawl movement is accomplished by a worm gear driving an eccentric axle. It was evident that the pawl movement was too large. Hence, we found an axle with less eccentricity which solved the problem.

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Axles with different eccentricities.

50 Years of the 7

Tuesday, November 20th, 2007

This september we took our Lotus 7 to the 50 Years Celebration in Norwich. The longest journey we have ever done with it, so we were quite excited to see if we had cured all the minor engine problems, so we could get back safe. To our delight, the car performed excellently, with acceptable oil consumption.

The event itself was a big venture which we enjoyed a lot. The focus of the celebration, the 7, outshone the rather casual planning and made it a memorable tour for us. It was indeed impressive to watch the showground carpark with more than 300 Sevens, Caterhams and Loti.

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Showground carpark

The highlight of the event, we think, was the exhibition with Lotus cars from all years, beginning with the Sixes up to the end of production of the Seven in 1973.

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Lotus through all years

We also enjoyed the visit to the Lotus factory and the Morning Blat to Sandringham Castle where the picture of our Lotus was taken. It evidently shines among compatriots. A very memorable journey, indeed.

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SB2237 shines.